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200TPD Turnkey UHT Milk Processing Line Full Auto Material Feeding

Shanghai Beyond Machinery Co., Ltd

200TPD Turnkey UHT Milk Processing Line Full Auto Material Feeding

Brand Name : BEYOND

Model Number : BY-UT

Certification : ISO9001/CE/SGS

Place of Origin : CHINA

MOQ : 1SET

Price : 100000USD-800000USD/set

Payment Terms : T/T, L/C, west union

Supply Ability : 20 sets per month

Delivery Time : 80-100days upon the recipt of downpayment and confirmation of drawings

Packaging Details : export standard packing, worthy for long distance sea shipping

Material : SUS 304or SUS316

Voltage : 380V 50Hz/110V 60hz/415V 50Hz

Filling temperature : 20~30 ℃

Capacity : 5-200TPD

Warranty : 12 months after commissioning

After sales service : Engineers available to service machinery overseas

Manufacturer history : About 200-4000T/H,

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High Efficiency Dairy Making Processing Machine Milk Production Line Turnkey Project

200TPD Turnkey UHT Milk Processing Line Full Auto Material Feeding

In order to meet the needs of customers, the company has developed a mobile milk processing container. This special engineered milk processing container is made for remote areas or where there are problems with the infrastructure for collecting milk.
All devices are installed in one container and can be used after unloading. Using these small pasteurization devices, the shelf life of milk can be extended and homogenized. Many different packaging solutions are possible.


A completely hygienic processing plant that homogenizes and pasteurizes raw milk every hour. The device includes a milk collection system, a pasteurizer, a homogenizer and a bagging system. All devices are installed in one container. This unique container factory will operate in accordance with the highest international standards and produce high-quality products.


Production of pasteurized milk
In countries where milk is not processed or processed into dairy products, mobile milk processing containers provide a solution. Through our mobile milk processing containers, public health risks can be significantly reduced. Pasteurization is a life-saving straw for Industry and trade. Milk can be stored for longer periods and longer distances. A major advantage of the milk processing plant is that the milk processing does not require utilities. The milk treatment unit operates on a diesel generator.


Cheese and yogurt processing
We develop different container factories for various product types, such as cheese and yogurt production.

Brief introuction of UHT dairy processing plant

Brand Name: Shanghai Beyond
Model Number: BY-UM
Capacity 5-200TPD
Raw material

Fresh cow milk, buffalo milk, goat milk, camel milk

or milk powder, or both mixed

End product Pure milk, UHT milk, long shelf life milk
Shelf life

35-40days, 3months, 6months, 12months

(keep at room temperature )

Final product fat (%)

Semi-skimmed or double toned milk (1.5%);

Full cream(3% or 6%); Toned milk(3%)

SNF 8.5%(min)
Main material for machines SUS304 or SUS316
Package for end product plastic pouch
Certification: ISO9001/CE/SGS
Place of Origin: China
Manufacturer history More than 10years

200TPD Turnkey UHT Milk Processing Line Full Auto Material Feeding

Features and advantages:

1. Processing capacity can be ranged from 2T/Day to 1000T/Day.

2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.

3. PLC control the whole production line, saving labor force and facilitate production management.

4. Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.

5. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.

6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.

200TPD Turnkey UHT Milk Processing Line Full Auto Material Feeding

Equipment list and technical details:

Flow No. Name Size Main technology parameter Unit QTY
A Milk collection and storage unit
A-1 chiling tank V=3000L SUS304 stainless steel,dimple pad jacket,attached with compressor, temperature automatic control, sealed manhole, breath valve, CIP spray ball, entire frame support pcs 2
A-2 milk transport tank V=5000L SUS304 stainless steel, PU insulation, devided to 2 chambers, saddel type legs, with two manholes, spray balls, product outlet etc pcs 1
A-3 loadometer   maximum weighing 15T PCS 1
A-4 Milk pump 10T/H SUS304 stainless steel, pump lift is 24 meters, mechanical seal Set 1
A-5 Twin piping filter 5T/H SUS304 stainless steel, two pipes, stainless steal filter element 100 mesh Set 1
A-6 Milk cooling tank 3000L
SUS304 stainless steel,dimple pad jacket,equipped with compressor,temperature automatic control,sealed manhole, breath valve, CIP spray ball, entire frame support
Set 2
A-7 Milk pump 3T/H SUS304 stainless steel, pump lift is 24 meters, mechanical seal Set 1
A-8 Milk pump 10T/H SUS304 stainless steel, pump lift is 24 meters, mechanical seal Set 1
A-9 powder and liquid mixer 10T/h SUS304,horizontal type set 1
B pasteurizing unit
B-1
plate pasteurizer
1T/H SUS304 stainless steel, plate type, product inlet temperature 5℃, cream separator temperature 55℃,homogenizer temperature 65℃, pasteurization temperature 72-95℃,15S,output temperature 5℃,semi-automatic control Set 1
B-2 High pressure homogenizer 1T/H 25MPa, including starting cabinet PCS 1
B-3 buffer storage tank 2000L material is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs PCS 1
B-4 Milk pump 3T/H SUS304 stainless steel, pump lift is 24 meters, mechanical seal Set 1
C Sterilization & Filling unit
C-1 Tubular sterilizer 1-1.25T/H SUS304 stainless steel, aseptic tye, tubular type, inlet temperature 5℃, sterilization parameters:137℃,4S,output temperature 10-20℃,PLC automatic control Set 1
C-2 Full-automatic
vacuum degasser
1-1.25T/H Full-automatic control, SUS304 stainless steel, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with sterilizer, with condensing device PCS 1
C-3 High pressure homogenizer 1-1.25T/H
25MPa, including starting cabinet, frequency conversion control
PCS 1
C-4 Aseptic pouch filling machine   one head,4500pcs/hour, 250ml/pcs PCS 1
C-5 belt conveyor   material SUS304, length 4m PCS 1
D CIP system
D-1 Semi-automatic CIP system 3×0.8T SUS304 stainless steel, conjoined structure with single cleaning way, concentrated acid/alkali tank adding system based on US technology, temperature automatic control, 50L×2 acid/alkali concentrate tanks Set 1
D-R CIP return pump 20T/H SUS316L stainless steel, pump lift is 24 meters, mechanical seal Set 3
E ACCESSORY EQUIPMENTS
E-1 chiller   air-cooled compressor,with F22 as chilling medium, 20000Kcal, with ice water tank and ice water pump pcs 1
E-2 steam boiler Q=500Kg/h coal-burning type, steam pressure 8bar, with water treatment and dust remover pcs 1
E-3 air compressor Q=1m3/min screw type air compressor, include air storage tank, cold drier unit etc pcs 1
E-4 RO water treatment system 2T/h including sand filter, carbon filter, ion exchange,one stage RO system, automatic control SET 1
E-5 water tank 5000L SUS304, single layer SET 2
F Installation part
F-1 Stainless steel piping system   Including CIP system and all product pipe line of whole preparation unit up to filling part, SMS standard, ¢63, ¢51, ¢38 Set 1
F-2 Power piping system   Power pipe line of whole preparation stage till filling part, not include heat insulation Set 1
F-3 Electric controling box  
Control all equipments of whole preparation stage up to filling part
Set 1
F-4 Electric installation material   Electric installation material of all equipments of whole preparation stage up stoped at filling part Set 1
F-5 Mounting and debugging fee  
Domestic mounting and debugging of all machines offered by Beyond (if out of China, the buyer should pay the round-air ticket fee and road cost , the food and hotel fee person per day for subsidy)
Set 1

Factory preparation requirement for 1500LPH UHT Dairy Processing Plant from Milk Powder Or Fresh Milk

Product Name 5-200TPD Long shelf life UHT milk line
Processing line type Complete turn-key project
Power consumption(Kw) energy saving type, about 100-500kw,
Operator needed About 4-18persons
Cooling water consumption About 60-500M3
Steam consumption About 200-4000T/H,
Factory space needed About 400-6000Sqm
Warranty 12 months

200TPD Turnkey UHT Milk Processing Line Full Auto Material Feeding

200TPD Turnkey UHT Milk Processing Line Full Auto Material Feeding

We are experienced manufacturers and exporters. We have a technical team composed of experts in R & D and innovation. It is worth noting that we have high-level factories and cooperative factories, which can provide efficient manufacturing and high-end products when processing batch orders.
Q: how do I know the details and quality of your machine?
A: first of all, we have a product manual, including all the details of most production lines, such as parameters, materials, output and so on; Second, we can provide you with on-site videos to introduce the working process and the working mode of mechanical parts in detail; Finally, we warmly welcome you to visit our factory.
Q: why us?
A: we have been committed to the machinery manufacturing industry for more than 15 years. We have proved over time that customer responses and comments are the most effective evidence.


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