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200TPD Turnkey UHT Milk Processing Line Full Auto Material Feeding

Shanghai Beyond Machinery Co., Ltd
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200TPD Turnkey UHT Milk Processing Line Full Auto Material Feeding

Brand Name : BEYOND

Model Number : BY-UT

Certification : ISO9001/CE/SGS

Place of Origin : CHINA


Price : 100000USD-800000USD/set

Payment Terms : T/T, L/C, west union

Supply Ability : 20 sets per month

Delivery Time : 80-100days upon the recipt of downpayment and confirmation of drawings

Packaging Details : export standard packing, worthy for long distance sea shipping

Material : SUS 304or SUS316

Voltage : 380V 50Hz/110V 60hz/415V 50Hz

Filling temperature : 20~30 ℃

Capacity : 5-200TPD

Warranty : 12 months after commissioning

After sales service : Engineers available to service machinery overseas

Manufacturer history : About 200-4000T/H,

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High Efficiency Dairy Making Processing Machine Milk Production Line Turnkey Project

In order to meet the needs of customers, the company has developed a mobile milk processing container. This special engineered milk processing container is made for remote areas or where there are problems with the infrastructure for collecting milk.
All devices are installed in one container and can be used after unloading. Using these small pasteurization devices, the shelf life of milk can be extended and homogenized. Many different packaging solutions are possible.

A completely hygienic processing plant that homogenizes and pasteurizes raw milk every hour. The device includes a milk collection system, a pasteurizer, a homogenizer and a bagging system. All devices are installed in one container. This unique container factory will operate in accordance with the highest international standards and produce high-quality products.

Production of pasteurized milk
In countries where milk is not processed or processed into dairy products, mobile milk processing containers provide a solution. Through our mobile milk processing containers, public health risks can be significantly reduced. Pasteurization is a life-saving straw for Industry and trade. Milk can be stored for longer periods and longer distances. A major advantage of the milk processing plant is that the milk processing does not require utilities. The milk treatment unit operates on a diesel generator.

Cheese and yogurt processing
We develop different container factories for various product types, such as cheese and yogurt production.

Brief introuction of UHT dairy processing plant

Brand Name:Shanghai Beyond
Model Number:BY-UM
Raw material

Fresh cow milk, buffalo milk, goat milk, camel milk

or milk powder, or both mixed

End productPure milk, UHT milk, long shelf life milk
Shelf life

35-40days, 3months, 6months, 12months

(keep at room temperature )

Final product fat (%)

Semi-skimmed or double toned milk (1.5%);

Full cream(3% or 6%); Toned milk(3%)

Main material for machinesSUS304 or SUS316
Package for end productplastic pouch
Place of Origin:China
Manufacturer historyMore than 10years

Features and advantages:

1. Processing capacity can be ranged from 2T/Day to 1000T/Day.

2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.

3. PLC control the whole production line, saving labor force and facilitate production management.

4. Full-auto CIP cleaning, to ensure whole production line equipments meet food sanitary safety requirements.

5. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.

6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.

Equipment list and technical details:

Flow No.NameSizeMain technology parameterUnitQTY
AMilk collection and storage unit
A-1chiling tankV=3000LSUS304 stainless steel,dimple pad jacket,attached with compressor, temperature automatic control, sealed manhole, breath valve, CIP spray ball, entire frame supportpcs2
A-2milk transport tankV=5000LSUS304 stainless steel, PU insulation, devided to 2 chambers, saddel type legs, with two manholes, spray balls, product outlet etcpcs1
A-3loadometer maximum weighing 15TPCS1
A-4Milk pump10T/HSUS304 stainless steel, pump lift is 24 meters, mechanical sealSet1
A-5Twin piping filter5T/HSUS304 stainless steel, two pipes, stainless steal filter element 100 meshSet1
A-6Milk cooling tank3000L
SUS304 stainless steel,dimple pad jacket,equipped with compressor,temperature automatic control,sealed manhole, breath valve, CIP spray ball, entire frame support
A-7Milk pump3T/HSUS304 stainless steel, pump lift is 24 meters, mechanical sealSet1
A-8Milk pump10T/HSUS304 stainless steel, pump lift is 24 meters, mechanical sealSet1
A-9powder and liquid mixer10T/hSUS304,horizontal typeset1
Bpasteurizing unit
plate pasteurizer
1T/HSUS304 stainless steel, plate type, product inlet temperature 5℃, cream separator temperature 55℃,homogenizer temperature 65℃, pasteurization temperature 72-95℃,15S,output temperature 5℃,semi-automatic controlSet1
B-2High pressure homogenizer1T/H25MPa, including starting cabinetPCS1
B-3buffer storage tank2000Lmaterial is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legsPCS1
B-4Milk pump3T/HSUS304 stainless steel, pump lift is 24 meters, mechanical sealSet1
CSterilization & Filling unit
C-1Tubular sterilizer1-1.25T/HSUS304 stainless steel, aseptic tye, tubular type, inlet temperature 5℃, sterilization parameters:137℃,4S,output temperature 10-20℃,PLC automatic controlSet1
vacuum degasser
1-1.25T/HFull-automatic control, SUS304 stainless steel, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with sterilizer, with condensing devicePCS1
C-3High pressure homogenizer1-1.25T/H
25MPa, including starting cabinet, frequency conversion control
C-4Aseptic pouch filling machine one head,4500pcs/hour, 250ml/pcsPCS1
C-5belt conveyor material SUS304, length 4mPCS1
DCIP system
D-1Semi-automatic CIP system3×0.8TSUS304 stainless steel, conjoined structure with single cleaning way, concentrated acid/alkali tank adding system based on US technology, temperature automatic control, 50L×2 acid/alkali concentrate tanksSet1
D-RCIP return pump20T/HSUS316L stainless steel, pump lift is 24 meters, mechanical sealSet3
E-1chiller air-cooled compressor,with F22 as chilling medium, 20000Kcal, with ice water tank and ice water pumppcs1
E-2steam boilerQ=500Kg/hcoal-burning type, steam pressure 8bar, with water treatment and dust removerpcs1
E-3air compressorQ=1m3/minscrew type air compressor, include air storage tank, cold drier unit etcpcs1
E-4RO water treatment system2T/hincluding sand filter, carbon filter, ion exchange,one stage RO system, automatic controlSET1
E-5water tank5000LSUS304, single layerSET2
FInstallation part
F-1Stainless steel piping system Including CIP system and all product pipe line of whole preparation unit up to filling part, SMS standard, ¢63, ¢51, ¢38Set1
F-2Power piping system Power pipe line of whole preparation stage till filling part, not include heat insulationSet1
F-3Electric controling box 
Control all equipments of whole preparation stage up to filling part
F-4Electric installation material Electric installation material of all equipments of whole preparation stage up stoped at filling partSet1
F-5Mounting and debugging fee 
Domestic mounting and debugging of all machines offered by Beyond (if out of China, the buyer should pay the round-air ticket fee and road cost , the food and hotel fee person per day for subsidy)

Factory preparation requirement for 1500LPH UHT Dairy Processing Plant from Milk Powder Or Fresh Milk

Product Name5-200TPD Long shelf life UHT milk line
Processing line typeComplete turn-key project
Power consumption(Kw)energy saving type, about 100-500kw,
Operator neededAbout 4-18persons
Cooling water consumptionAbout 60-500M3
Steam consumptionAbout 200-4000T/H,
Factory space neededAbout 400-6000Sqm
Warranty12 months

We are experienced manufacturers and exporters. We have a technical team composed of experts in R & D and innovation. It is worth noting that we have high-level factories and cooperative factories, which can provide efficient manufacturing and high-end products when processing batch orders.
Q: how do I know the details and quality of your machine?
A: first of all, we have a product manual, including all the details of most production lines, such as parameters, materials, output and so on; Second, we can provide you with on-site videos to introduce the working process and the working mode of mechanical parts in detail; Finally, we warmly welcome you to visit our factory.
Q: why us?
A: we have been committed to the machinery manufacturing industry for more than 15 years. We have proved over time that customer responses and comments are the most effective evidence.

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