Yogurt production line processing equipment Goat milk and camel
milk production line Small milk production line
Pasteurizer consists of balance tank, centrifugal pump, heat
exchange plate, water heating system, sensor and pneumatic valve.
Production capacity range: customization
Technical application: preheat fresh milk to reach the appropriate
processing temperature of system equipment, pasteurized milk and
cooled pasteurized milk.
Main structure / technical features: four section plate
pasteurizer, input temperature 4 º C, separation temperature ~ 45 º
C, homogenization temperature ~ 66 º C, pasteurization temperature
72 º C / 15s, output temperature of cooling section 4 º C, SUS304
stainless steel plate, with pneumatic return valve, safety valve
and stainless steel control surface plate.
Steam part: equipped with pressure reducing valve and regulating
Automatic control range: automatic pasteurization control,
automatic return when the pasteurization temperature is not
reached. If the cooling temperature is not reached, it will return
Heat recovery rate: ≥ 90%
Cleaning: the machine is cleaned independently.
Brief introuction of UHT dairy processing plant
|Brand Name:||Shanghai Beyond|
Fresh cow milk, buffalo milk, goat milk, camel milk
or milk powder, or both mixed
|End product||Pure milk, UHT milk, long shelf life milk|
35-40days, 3months, 6months, 12months
(keep at room temperature )
|Final product fat (%)|
Semi-skimmed or double toned milk (1.5%);
Full cream(3% or 6%); Toned milk(3%)
|Main material for machines||SUS304 or SUS316|
|Package for end product||plastic pouch|
|Place of Origin:||China|
|Manufacturer history||More than 10years|
Fresh milk processing capacity: customized
Technical application: purify milk, separate fat and standardize
Main structure / technical features: vertical high-speed
centrifugal disc separation structure. The parts in contact with
milk are made of AISI 304 stainless steel or stainless steel alloy,
which has the characteristics suitable for milk operation and
complies with food hygiene standards. The lock ring is made of
alloy material. The integrated operation of automatic unloading and
manual unloading can be used.
Fat content in skimmed milk: ≤ 0.1%
Cleaning: cleaning in series with the pipeline.
Production capacity: customized
Maximum working pressure: 25-150 MPa.
Continuous working pressure: 20-120mpa.
Technical use: refine fat balls to evenly distribute fat in milk
and prevent fat from floating, so as to ensure pasteurization
Main structure / technical features: high pressure three cylinder
piston homogenizer. Parts in contact with milk are made of AISI 304
stainless steel. Parts working in high-pressure areas are made of
high-pressure and corrosion-resistant alloy materials. The
protection box is made of AISI304 stainless steel.
Cleaning: cleaning in series with the pipeline.
Features and advantages:
1. Processing capacity can be ranged from 2T/Day to 1000T/Day.
2. High standard design, manufacture and project installation
requirements, which guarantee the first-class finish products in
the dairy processing line.
3. PLC control the whole production line, saving labor force and
facilitate production management.
4. Full-auto CIP cleaning, to ensure whole production line
equipments meet food sanitary safety requirements.
5. Whole line with features as high level automatic, low labour
intensity, easy operation, safe function and low operation cost.
6. Whole line adopt sanitary design, can be cleaned thoroughly,
with high level sanitation.
Equipment list and technical details:
|Flow No.||Name||Size||Main technology parameter||Unit||QTY|
|A||Milk collection and storage unit|
|A-1||chiling tank||V=3000L||SUS304 stainless steel,dimple pad jacket,attached with compressor,
temperature automatic control, sealed manhole, breath valve, CIP
spray ball, entire frame support||pcs||2|
|A-2||milk transport tank||V=5000L||SUS304 stainless steel, PU insulation, devided to 2 chambers,
saddel type legs, with two manholes, spray balls, product outlet
|A-3||loadometer|| ||maximum weighing 15T||PCS||1|
|A-4||Milk pump||10T/H||SUS304 stainless steel, pump lift is 24 meters, mechanical seal||Set||1|
|A-5||Twin piping filter||5T/H||SUS304 stainless steel, two pipes, stainless steal filter element
|A-6||Milk cooling tank||3000L|
SUS304 stainless steel,dimple pad jacket,equipped with
compressor,temperature automatic control,sealed manhole, breath
valve, CIP spray ball, entire frame support
|A-7||Milk pump||3T/H||SUS304 stainless steel, pump lift is 24 meters, mechanical seal||Set||1|
|A-8||Milk pump||10T/H||SUS304 stainless steel, pump lift is 24 meters, mechanical seal||Set||1|
|A-9||powder and liquid mixer||10T/h||SUS304,horizontal type||set||1|
|1T/H||SUS304 stainless steel, plate type, product inlet temperature 5℃,
cream separator temperature 55℃,homogenizer temperature 65℃,
pasteurization temperature 72-95℃,15S,output temperature
|B-2||High pressure homogenizer||1T/H||25MPa, including starting cabinet||PCS||1|
|B-3||buffer storage tank||2000L||material is SUS304,insulation,with decentration agitator,conical
head,sealed manhole,breather vent,simple valve,digital show
thermometer,plate anti vortex,adjustable legs||PCS||1|
|B-4||Milk pump||3T/H||SUS304 stainless steel, pump lift is 24 meters, mechanical seal||Set||1|
|C||Sterilization & Filling unit|
|C-1||Tubular sterilizer||1-1.25T/H||SUS304 stainless steel, aseptic tye, tubular type, inlet
temperature 5℃, sterilization parameters:137℃,4S,output temperature
10-20℃,PLC automatic control||Set||1|
|1-1.25T/H||Full-automatic control, SUS304 stainless steel, differential
pressure transducer imported from Germany Labom, working vacuum
degree -0.64～-0.85Kpa, flow control is frequency converted type,
working together with sterilizer, with condensing device||PCS||1|
|C-3||High pressure homogenizer||1-1.25T/H|
25MPa, including starting cabinet, frequency conversion control
|C-4||Aseptic pouch filling machine|| ||one head,4500pcs/hour, 250ml/pcs||PCS||1|
|C-5||belt conveyor|| ||material SUS304, length 4m||PCS||1|
|D-1||Semi-automatic CIP system||3×0.8T||SUS304 stainless steel, conjoined structure with single cleaning
way, concentrated acid/alkali tank adding system based on US
technology, temperature automatic control, 50L×2 acid/alkali
|D-R||CIP return pump||20T/H||SUS316L stainless steel, pump lift is 24 meters, mechanical seal||Set||3|
|E-1||chiller|| ||air-cooled compressor,with F22 as chilling medium, 20000Kcal, with
ice water tank and ice water pump||pcs||1|
|E-2||steam boiler||Q=500Kg/h||coal-burning type, steam pressure 8bar, with water treatment and
|E-3||air compressor||Q=1m3/min||screw type air compressor, include air storage tank, cold drier
|E-4||RO water treatment system||2T/h||including sand filter, carbon filter, ion exchange,one stage RO
system, automatic control||SET||1|
|E-5||water tank||5000L||SUS304, single layer||SET||2|
|F-1||Stainless steel piping system|| ||Including CIP system and all product pipe line of whole preparation
unit up to filling part, SMS standard, ¢63, ¢51, ¢38||Set||1|
|F-2||Power piping system|| ||Power pipe line of whole preparation stage till filling part, not
include heat insulation||Set||1|
|F-3||Electric controling box|| |
Control all equipments of whole preparation stage up to filling
|F-4||Electric installation material|| ||Electric installation material of all equipments of whole
preparation stage up stoped at filling part||Set||1|
|F-5||Mounting and debugging fee|| |
Domestic mounting and debugging of all machines offered by Beyond
(if out of China, the buyer should pay the round-air ticket fee and
road cost , the food and hotel fee person per day for subsidy)
Factory preparation requirement for 1500LPH UHT Dairy Processing Plant from Milk Powder Or Fresh Milk
|Product Name||5-200TPD Long shelf life UHT milk line|
|Processing line type||Complete turn-key project|
|Power consumption(Kw)||energy saving type, about 100-500kw,|
|Operator needed||About 4-18persons|
|Cooling water consumption||About 60-500M3|
|Steam consumption||About 200-4000T/H,|
|Factory space needed||About 400-6000Sqm|
Q: how do we confirm the details of the product?
A: we will provide all drawings for your confirmation.
Q: if we have special requirements, will you charge us?
No, we won't. Free drafting or quotation.
Q: how long is the warranty period?
A: 1 year warranty
Q: how about the installation? What if the machine breaks down
A: Yes, we will. There are two options
a. As for the expenses of your company's air ticket, commissioning
and our designated company's air ticket,
Accommodation and labor costs will be borne by you.
b. Online services will be provided. If it is still within the
warranty period, the necessary accessories and parts will be
provided free of charge, but the transportation cost shall be borne
Q: do you accept letter of credit?
Yes, we accept Western Union remittance, telegraphic transfer and
irrevocable letter of credit
Q: can we become your distributor in our country?
Yes, we welcome you very much! If you are interested in becoming
our agent, we will discuss more details.