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High Pressure Resistance Meat Processing Machine Automatic Control Continuously Feeding

Shanghai Beyond Machinery Co., Ltd

High Pressure Resistance Meat Processing Machine Automatic Control Continuously Feeding

Brand Name : Beyond

Model Number : 1TPH

Certification : ISO9001:2015

Place of Origin : Shanghai,China

MOQ : 1 set

Payment Terms : L/C, T/T

Delivery Time : 100 sets per year

Packaging Details : Container Lading;Wooden Package and Frameworks;PE Film Wraps

Warranty : 1 Year

After-sales Service : Field installation, commissioning and training

Application : Chicken/Pork/Fish/Beef livestock

Production Capacity : 70-90%

Power(W) : 150-200KW

Voltage : 220V/380V/415V

Capacity : 500KG/h-10TPH

Material : SUS304/SUS316L

Raw material : Bones and Meat

Control type : Automatic

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Bones&Meat Deep Processing Line

High Pressure Resistance Meat Processing Machine Automatic Control Continuously Feeding

Application Scope

The bones and meat (of Chicken/Pig/Cow/Fish etc.)deep processing lines provided by Beyond company widely used in production of meat-product,bone soup,bone flavoring essence,pet feed,flavoring seasoning etc.

Main composed processing system

Raw bones and meat grinding system;extraction tank system;water recovery system;soup separation tank system;concentrating system;preparing and sterilizing system;Maillard reaction tank system;Finished product storage system;filling system;residue broken bones treating system;electrical control system.

Proccedure Flow

Raw animal bones/meat→Grinding→Pre-processing→ Extracting→ Separating →

Concentrating→Blending→Drying(Filling/Packing)→Finished Product

High Pressure Resistance Meat Processing Machine Automatic Control Continuously Feeding

Introduction to Main Processing System

(A) Ossein Extraction Tank System


(1) Ossein extraction system applies to the nutrient content production using the by-products of Livestock and poultry bones as raw materials,adopting the technology of separation extraction,to extract the nutrient content in the livestock and poultry bones,such as Collagen protein,bone oil and mineral substance and so on.

(2) Advantages of ossein extraction tank system

Short time extraction heating,high extraction efficiency;
High pressure resistance,convenient feeding/discharging,high automatic level;
All setting data(time/temperature)adjustable,flexible production arrangement;

Integrated pneumatic valves group,advanced procedure,make sure clean thoroughly without sanitary dead angle;

(3) General bones ossein extraction tank design data
(take 12000L extraction tank as example)

Volume:12000L ;
Working pressure:inside working pressure 0.3Mpa,jacket working pressure 0.4Mpa ;
Working temperature:134ºC ;
Inside Material:meat;bones;water;steam;Jacket ;
Main structure:Vertical;triple layer with insulation;top and bottom conical cover;tank body incline type;smoothly rotation;accurate location;random angle stop;stainless steel protection device at the rotary part ;

(B) High-efficiency Concentrating System

(1)Application Scope


This system is applicable in concentrating of all kinds of bone extracts solution.According to the content and physico-chemical property of bone extracts solution.We adopt the technology of membrane filtration or MVR to achieve the separating and concentrating the bones extract,and produce the bone products with high additional value.

(2)Performance Characteristics


Stable working;energy-saving;low steam consumption;
High concentration factor;short concentration time;
Workable for heat sensitive material;

High heat transfer coefficient,preventing the "Drywall" phenomenon;

(C) Maillard Compound Reaction Tank System

(1) Operating Principles

Firstly turn on the stirrer motor and reducer,under the drive of stirring shaft rotary,the scrapper stirrer;propeller,frame stirrer will all start rotary.

The Polystyrene plate connected with spring installed on the scrapper stirrer sweeps the material stick on the inner tank wall,between the level beam of frame stirrer and the shaft has 45 degrees angle,which will form pushing force.

Input solid material after the stirrer starting,otherwisethe solid material may deposit to the dead angle under the stirrer supporting bearing,the bottom sectorial scrapper can blend the material to dissolve it evenly.Afterwards turn on the steam,the steam heats the product inside tank through the jacket baffle plate and jacket covers,the condensate water is discharged through the condensate outlet.Observe the temperature of the probe,adjust the stirrer speed and direction,Turn off the steam after the reaction finisshed,open the bottom valves to discharge.After discharging,turn on the CIP cleaning ball to clean the tank inside surface,all reaction procedures finish.

(2) Characteristics


Continuously feeding,auto discharging,high reaction efficiency;
Compound stirring system,easy to clean,product not easy to get coked;
Aroma recycle device can collect the aroma produced during the reaction process;

Product Specifications

Condition New
Brand name Shanghai Beyond;
Type whole processing Line/turnkey project/bones and meat processing line
Voltage 220v/380v
Power(W) 100-200kw
Weight Different size different weight/customized
Dimension(L*W*H) Different size different dimension/customized
Certification CE&ISO
Warranty 12 months/1 year
After-sales Service Provided Engineers available to service machinery overseas
Main material SUS304 or SUS316
Control type automatic, semi-automatic
energy consumption Low consumption with high efficiency

High Pressure Resistance Meat Processing Machine Automatic Control Continuously Feeding


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