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Automatic Control Coconut Milk Processing Plant / 4000LPH Fruit Processing Plants

Shanghai Beyond Machinery Co., Ltd
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Automatic Control Coconut Milk Processing Plant / 4000LPH Fruit Processing Plants

Brand Name : Shanghai Beyond

Model Number : BY-PM

Certification : ISO9001/CE/SGS

Place of Origin : China

MOQ : 1set

Price : USD150000-200000/Set

Supply Ability : 50 Sets Per Year

Delivery Time : 3months

Packaging Details : Standard export wood case and metal frame support

Power consumption(Kw) : energy saving type, about 100-500kw,

Efficiency : High Efficiency

Control : Automatic Control

Warranty : 12 Months After Commissioning

Solution : Turn Key Project

Operator needed : About 4-18persons

After Sales Service : Engineers Are Available For Serving Machinery Overseas

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Automatic Control Coconut Milk Processing Plant / 4000LPH Fruit Processing Plants


Brief Introduction of Dairy Processing Plant

Brand Name:Shanghai Beyond
Model Number:BY-PM
Capacity5-300TPD
Raw material

Fresh cow milk, buffalo milk, goat milk, camel milk

or milk powder, or both mixed

End product

Fresh milk, pasteurized milk,

standardized pasteurized milk

Shelf life5-7days (keep at 4 ℃ )
Final product fat (%)

Semi-skimmed or double toned milk (1.5%);

Full cream(3% or 6%); Toned milk(3%)

SNF8.5%(min)
Main material for machinesSUS304 or SUS316
Package for end productAseptic large bag in drum/ glass bottle/PET bottle, Roof type carton box/ brick shape carton
Certification:ISO9001/CE/SGS
Place of Origin:China
Manufacturer historyMore than 10years

Description:

Shanghai beyond machinery co., ltd is specialized in supplying various kinds of milk processing line, including the pasteurized milk, UHT milk, flavored milk, yoghurt, cheese and butter, cream, condensed milk etc.

Shanghai Beyond can supply complete turnkey projects for customers, integrating with designing, equipment manufacturing, to installation and commissioning and also training the operators.

Pasteurized milk process: milk transporting, milk filtering and collection; cooling and storaging, cream separation, pasteurization, homogenization, degassing, and filling.

Specifications:


1ACoconut extraction unit  
2A-1Coconut meat Balance tank200LSUS304 stainless steel material, single layer, big open cover, round cylinder, adjustable round legs1
3A-2Screw pump3T/HThe part touched with product material is SUS304, square flange inlet outlet, with spiral propeller, food grade rubber stator, round flange outlet, frquency converted motor1
4A-3Coconut milk Extractor1T/HThe main part of the equipment adopts SUS304, and the discharge quantity of waste is adjustable, speed is frequency converted adjustable3
5A-4Balance tank500LSUS304 stainless steel material, single layer,1
6A-5Centrifugal pump5T/HSUS304 stainless steel, 36 meter lift, mechanical seal1
7A-6Vibrating Screen4T/Hvibrating type of screen, used for coffee liquid and solid separating, continious type, with deslagging and liquid discharging function,1
8A-7Balance tank200LSUS304 stainless steel material, single layer, big open cover, round cylinder, electricode type high and low liquid level meter, adjustable round support legs1
9A-8Centrifugal pump5T/HSUS304 stainless steel for product contacting part, 36 meter lift, mechanical seal1
10A-9Plate cooler4T/HSUS304, NBR seal ring, one time temperature reducing from 65-8℃, Glycol aqueous solution as cooling medium1
11A-10Platform SUS304, stainless steel pattern plate, handrail, ladder, centralized drainage,size 4000*2500*2000mm1
12 control cabinet SUS304 cabiet frame, Schneider electrical components, Danfoss frequency convertor1
13BCoconut milk pasteurization & storage unit  
14B-1Buffer tank10000LSUS304, 3 layers tank, miller jacket, ice water cooling ,PU insulation, 15° conical seal at top, off-center vertical agitator, 36rpm, frequency control, sealed manhole, product inlet, central CIP cleaning ball, 360 ° rotatig, breather, roung cyliner, inner layer 3mm, jacket thickness 2mm, out clading 2mm, digitall thermometer, electictrode type high and low liquid level meter, ladders, 25° bottom seal head, pull rod valve bottom discharge, adjustable round legs1
15B-2Centrifugal pump5T/HSUS304 stainless steel, 36 meter lift, mechanical seal1
16B-3Plate pasteurizer4000L/HInlet temperature -----8°C; sterilzing temperature ----- ( 90°C /30S) ; Outlet temperature ----- 8°C
Discription of machine:
(1) full-auto control, three stages plate type, material is coconut milk.
(2) product contacting parrs are made of SUS3104 stainless steel;
(3) with self CIP washing system;
(4) Temperature control system includ: UK Spirax Sarco steam reduce valve, regulate valve, trap water valve, German JUMO temperature transmitter, German Burkert ice water control valve;
(5) product system: material balance tank with cleaning ball and level transmiter, plate heater exchanger, sanitary centrifugal pump, GEA/APV pnumatic valve with proximity switch, etc.
(6) SUS304 stainless steel electric control cabinet, with Simence PLC touch screen, digital recorder, Schneider electrical element, Danfoss frequency converter, etc.
(7) Stainless steel square pipe frame, with adjustable legs
(8) Total power about 9KW, consumption of steam is 100kg/H, ice water consumption is 10T/H
1
17B-4Chilled tank10000LSUS304, 3 layers tank, miller jacket, ice water cooling ,PU insulation, 15° conical seal at top, off-center vertical agitator, 36rpm, frequency control, sealed manhole, product inlet, central CIP cleaning ball, 360 ° rotatig, breather, roung cyliner, inner layer 3mm, jacket thickness 2mm, out clading 2mm, digitall thermometer, electictrode type high and low liquid level meter, ladders, 25° bottom seal head, pull rod valve bottom discharge, adjustable round legs2
18B-5Centrifugal pump5T/HSUS304 stainless steel, 36 meter lift, mechanical seal1
19B-6CIP returning pump20T/HSUS304 stainless steel for product contacting part, 24 meter lift, mechanical seal1
20 control cabinet SUS304 cabiet frame, Schneider electrical components, Danfoss frequency convertor1
21 Subtotal   
22C
CIP Unit
  
23C-1CIP system4*2TFour tanks, single circulation, Semi-auto CIP, double layers insulation tank, tank material SUS316L stainless steel, acid tank,alkali tank and hot water tank with stirrer, high & Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 1 piece, 20T/H, pumping lift 36M, 100L concentrated acid & alkali tank which material is SUS316L, The USA imported pneumatic diaphragm pump two pieces, 100L preparation tank for sanitizing solution which material is SUS316L, two dosing pump.1
24C-2Refrigerator80TR80 CT , water cooling type, ice water outlet at -2℃( 20% glycol solution), with ice water storage pool, circulation pump, coolig tower.1

Features and advantages:

1. Processing capacity can be ranged from 2T/Day to 1000T/Day.

2. High standard design, manufacture and project installation requirements, which guarantee the first-class finish products in the dairy processing line.

3. PLC control the whole production line, saving labor force and facilitate production management.



QUOTATION FOR 1000L/H PASTEURIZED MILK PRODUCTION LINE
NO.FLOW NO.NAMESIZEMAIN TECHNOLOGY PARAMETERUNITQTYMANUFACTURER
1AMILK RECEIVING AND STORAGE UNIT   
2A-1milk pumpQ=10T/hSUS304 stainless steel,pump lift 24M,mechanical sealpcs1BEYOND
3A-2electronic scale maximum weighing 1000KGpcs1BEYOND
4A-3milk weighing tankV=300Lmade of SUS304 stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ballpcs1BEYOND
5A-4milk acceptorV=500LSUS304 stainless steel,single layer,CIP cleaning ballpcs1BEYOND
6A-5milk pumpQ=10T/hSUS304 stainless steel,pump lift 24M,mechanical sealpcs1BEYOND
7A-6twin piping filterQ=10T/hSUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Meshpcs1BEYOND
8A-7chilling tank4000LSUS304 stainless steel,alveolate jacket,attached with compressor,temperature automatic controlpcs2BEYOND
9A-8milk pumpQ=3T/hSUS304 stainless steel,pump lift 24M,mechanical sealpcs1BEYOND
10 Subtotal A:     
11BHOMOGENIZING/PASTEURIZING UNIT   
12B-1plate type pasteurizer1T/hSUS304 stainless steel, plate type, inlet temperature 4℃, pasteurizing temperature 85℃, holding tube 15S for milk ,outlet temperature 4℃, PID temperature auto control, hot water heating ,include milk balance tank, milk pump, plate heat exchanger, pipes and valves, frame and support, electrical control box etcpcs1BEYOND
13B-2cream seperator1T/hfullauto control,auto residue dischargepcs1BEYOND
14B-3high pressure homogenizer1T/h25MPa,(starting box included)pcs1BEYOND
15 Subtotal B     
16CFILLING UNIT   
17C-1buffer tankV=1000LSUS304 stainless steel,heat insulated,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feetpcs1BEYOND
18C-2Plastic bag filling machine 3000 b/h,250ml/bpcs1BEYOND
19C-3high level platform SUS304,3500*3000*2000pcs1BEYOND
20 Subtotal C:     
21DCIP UNIT   
22DCIP systemQ=5t/hSUS304, union type CIP system,0.8T*3,electrical heatingpcs1BEYOND
23R-1~3return pumpQ=20T/hSUS316L stainless steel, pump lift 24M,Mechanical Sealpcs3BEYOND
24 Subtotal D:     
25EAUXILIARY EQUIPMENT   
26E-1refrigerator unit air-cooled compressor,with fron as chilling medium,20000Kcal,with ice water pool and pumppcs1CHINA
27E-2hot water boiler electrical heating, 20000 kcal/h,hot water output at 90 deg C, include circulation water pumpspcs1CHINA
28E-3air compressorQ=1m³/minsrew type air compressor, with air storage tank and cold drierpcs1CHINA
29E-4soft water system2.5T/Hraw water tank (2m³), sand filter, carbon filter, softener, safety filter, soft water tank(2m³), centrifugal pumps etcpcs1CHINA
30E-5cold room cool with freon,working at 5℃,size: 6*4*3.3m,insulation wall thickness 4"pcs1CHINA
31 Subtotal E:     
32Total price for equipments   
33FINSTALLATON UNIT   
34F-1stainless piping system including CIP systemand all product pipe line ,SMS standard,¢63,¢51,¢38set1BEYOND
35F-2power piping system power pipe line ,without heat insulationset1BEYOND
36F-3electric controlling box control box of all equipments,customer connect the electic cable to the electric controlling box of Beyond companyset1BEYOND
37F-4electric installation material electric installation material of all equipmentsset1BEYOND
38F-5installation and commissioning cost domestic mounting and debugging of all machines offered by Beyond, buyer supply installatin tools and consumable items (if out of china,the buyer should take charge of the traffic fee and also the room and board,and $100 per person per day for subsidy)set1BEYOND
39F-6domestic freight and incidental cost TO SHANGHAI PORTset1BEYOND
40F-7export package cost carbon steel frame or wood caseset1BEYOND
41 subtotal:     





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